Direct Reduced Iron (DRI) / Sponge Iron Method

Dominant Regions: India, Iran, Mexico, Middle East The DRI method (also known as Sponge Iron) is popular in countries with abundant natural gas or coal reserves.

How it works:
  • Iron ore is reduced directly using natural gas or non-coking coal, without melting it.
  • The resulting “sponge iron” is later melted in Electric Arc or Induction Furnaces to produce steel.
Advantages:
  • Lower capital cost compared to blast furnaces
  • Can be combined with renewable or hydrogen-based energy
Challenges:
  • Energy-intensive
  • Quality of final steel depends on purity of raw materials